Mini Edge 540 3DAssembly Manual
10 5. Glue the tail skid into position using Medium CA. 6. Attach the landing gear using a 3/32" hex wrench, two 4-40 x 1/2" socket head
11 7. Place the fuselage on its wheels and position the wheel pants parallel to the work surface. Drill a hole through the landing gear into each wh
12 2. Slide four hinges into the slits in the aileron. Center the slot in the hinge with the hole drilled in Step 1. Place a T-pin in each hinge to
13 3. Slide the aileron into position. Check to make sure it can move without interference at the wing root. Remove the T-pins and apply Thin CA
14 5. Work the aileron up and down several times to work in the hinges and check for proper movement. 6. Repeat Steps 1 through 5 for the remainin
15 1. Install the grommets and brass eyelets on the servo using instructions provided with the radio system. Attach a 6" (150mm) servo extensi
16 5. Use 6-minute epoxy to attach the control horn to the aileron. 4. Use a hobby knife to enlarge the center hole in the control horn to fit
17 6. Attach the micro control connector to the servo arms. Be sure to use the included retainer to secure the micro control connector to the servo
18Wing InstallationRequired PartsFuselage Wing (right and left)Wing tube #4 washer (silver) (2)4-40 x 1/2" socket head screw (2)Hex wrench: 3/3
19Stabilizer and ElevatorRequired PartsFuselage w/wing installed StabilizerElevator CA hinge (4)Filler plugRequired Tools and AdhesivesHobby knife
2Table of ContentsIntroduction ...2Specifications ...
20 3. View the airframe from the rear and make sure the wing and stab are parallel. If not, lightly sand the stab saddle until they are. 4. Double-c
21 5. Use a sharp hobby knife to cut the covering slightly inside the lines drawn. Be very careful not to cut into the underlying wood, as this will
22 7. Slide the stab and elevator back into position. Again, check the alignment and make sure everything lines up. Wick Thin CA into the joint betwe
23 2. Remove the covering from the bottom of the fin using the same technique used for the stabilizer. 3. Position the fin back onto the fuselage. U
24 4. Use thin CA to glue the fin to the fuselage. 5. Attach the rudder using three CA hinges. Use the technique as described in Aileron Hinging f
25Motor InstallationRequired PartsFuselage 6.6:1 gearboxMotor support stick Brushless motor2mm x 8mm sheet metal screwPinion gear, 10T 0.4 moduleReq
26 2. Attach the motor to the gearbox using screws provided with the motor. Follow the instructions provided with the gearbox for some helpful instal
27 4. Slide the gearbox into position on the motor support stick. Use a hobby knife to make a hole in the gearbox and into the motor stick. Secure th
28Rudder and Elevator ServosRequired PartsFuselage Plastic rudder horn2mm x 4mm screw (3) Pull-pull cable3" (75 mm) pushrod wire Brass cable k
29 3. Attach the micro control horn to the elevator using the control horn backplate and 6-minute epoxy. 4. Install the micro control connector onto
3Large Replacement Parts:EFL2226 Wing Set with AileronsEFL2227 Fuselage with HatchEFL2228 Tail SetEFL2230 Main Landing GearEFL2231 Fuse HatchEFL2
30Note: An optional rudder servo location has been provided at the rear of the fuselage if using heavier motors and you choose not to use the pull-pul
31 7. Install two micro control connectors into a long servo arm. Secure them using the control connector back plates. 8. With the radio system on,
32 10. Use a hobby knife to remove the covering from the openings where the cable will enter the fuselage. You can see the exit holes through the cov
33 12. The cables will cross inside the fuselage to get the proper geometry for the rudder to operate correctly. 13. Remove the tape from the contro
34Receiver, Battery and ESC InstallRequired PartsFuselage BatteryHook and loop tape (2) ReceiverBrushless speed controlRequired Tools and AdhesivesT
35 1. Check to make sure all servo wires and ESC wires can reach the location of the receiver before mounting the receiver. Cut a piece of the hook
36Canopy InstallRequired PartsFuselage CanopyRequired Tools and AdhesivesCanopy glue Wax paperFelt-tipped pen150–220 grit sandpaper 1. Place a piec
37 2. Position the canopy. Trace the outline of the canopy onto the canopy hatch using a felt-tipped pen. 3. Lightly sand the inside edge of the can
38Cowling InstallRequired PartsFuselage Cowling12x6 propeller Spinner3mm locknut 3mm washer2mm x 8mm wood screw (4)Required Tools and AdhesivesHobb
39 2. Attach the propeller and spinner using the supplied 3mm washer and 3mm locknut. Make sure not to over-tighten the 3mm locknut.Note: It is very
4Required Electronics & AccessoriesJRP6654** 6102FM, R610UL & 4-S241—Complete Radio SystemJRPR610UL** R610UL 6CH FM Receiver, Shrinkwrap J
40Control Throws 1. Turn on the transmitter and receiver of your Mini Edge. Check the movement of the rudder using the transmitter. When the stick is
41Center of GravityAn important part of preparing the aircraft for flight is properly balancing the model.Caution: Do not inadvertently skip this step!
2005 Official AMA National Model Aircraft Safety CodeGENERAL1) I will not fly my model aircraft in sanctioned events, air shows or model flying demons
3) At all flying sites a straight or curved line(s) must be established in front of which all flying takes place with the other side for spectators. O
7711© 2005 Horizon Hobby, Inc. 4105 Fieldstone Road Champaign, Illinois 61822 (877) 504-0233 horizonhobby.com e-fliterc.com
5Extreme High Performance Motor Setup*EFLM1100 Park 400 Brushless Motor, 4200Kv EFLM1912 Heat Sink, 20mm x 20mm: Park 400EFLP1260 12 x 6 Slow Fly
6WarningAn RC aircraft is not a toy! If misused, it can cause serious bodily harm and damage to property. Fly only in open areas, preferably at AMA (A
7Warranty InformationHorizon Hobby, Inc. guarantees this kit to be free from defects in both material and workmanship at the date of purchase. This wa
8Landing Gear InstallationRequired PartsFuselage Carbon main gearTail skid Wheel pant (2)1 1/2" (38mm) wheel (2) 2mm x 25mm screw (2)2mm nut (
9 2. Fit the assembly from Step 1 into the wheel pant. Use a 2mm washer and nut to attach the wheel to the lower hole on the landing gear.Note: Use
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